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The TRUMPF die plate,also calls die shoe,die carrier. It is for all new trumpf model group
The Trumpf Die Carrier is a critical component in the tooling system of Trumpf machines, designed to securely hold and guide die components during sheet metal processing operations.It ensures precise alignment and smooth operation, enhancing both productivity and tool life.
The Die Carrier:
Material: High-quality tool steel.
Features: Precision-machined surfaces, secure holding of die components.
Compatibility: Suitable for a wide range of Trumpf machines and tooling systems.
The term TRUMPF Die Plate refers to a specific component within the overall tooling system of TRUMPF CNC punch presses and punch-laser combination machines (such as the TruPunch series). It is not the cutting die itself, but rather the carrier or fixture that holds the die securely and accurately within the machine.
Here is a breakdown of its features and crucial role in the TRUMPF system:
Function of the TRUMPF Die Plate
The Die Plate serves two critical primary functions:
1.Die Retention and Alignment: It is the base component that holds the actual cutting die (the lower tool that the punch plunges into). It uses precision mechanisms to ensure the die is oriented correctly and is clamped firmly to withstand the high forces of the punching stroke.
2.Integration into the Tool Cartridge: On modern TRUMPF machines, the die plate is a component of the pre-assembled tool set that fits into the RTC Tool Cartridge (Recirculating Tool Cartridge). The die, die plate, and punch assembly are built together outside the machine, allowing for fast, error-free loading into the turret.
Key Features
1. The Active/Descending Die Principle
This is arguably the most important feature associated with the TRUMPF die plate in modern machines:
Scratch-Free Processing: On many TRUMPF machines (like the TruPunch 3000 and others), the die plate assembly is part of an active or descending die mechanism. During positioning movements (when the sheet metal is moving across the table), the die plate and the die itself are actively lowered below the sheet metal level.
Benefit: This prevents the edges of the die from scratching the underside of the sheet metal as it moves. It is essential for achieving high-quality, scratch-free surfaces, especially on materials like stainless steel or coated sheets.
2. Compatibility and Adaptability
Universal Cartridge Use: The die plate is designed to work seamlessly with the universal RTC tool cartridge. This means that both size 1 and size 2 dies can often be used within the same cartridge and die plate setup by simply using a die adapter to step down the size.
Die Keying: The die plate incorporates a keying or locking mechanism to secure the die and fix its angular position (especially for shaped or non-round tools) relative to the machine's rotation axis.
3. Tool Life Extension
GL Die/Die Plate Systems (Aftermarket/Alternative): Some third-party tool manufacturers have developed enhanced die plates (like the "GL Die and Die Plate") specifically for TRUMPF machines. These systems often provide greater vertical capacity for the die, allowing for more material to be ground away during sharpening, thereby extending the total usable lifespan of the die itself by a significant amount.
In summary, the TRUMPF Die Plate is more than just a holder; it's an integral part of the precision tooling system that enables the machine to achieve its high speed, 360° tool rotation, and crucial scratch-free performance through its association with the descending die function.
