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Our FAB Ultra Type Thick Turret Tooling stands out as a top-of-the-line option in the market for metalworking professionals. It has been developed with a deep understanding of the challenges faced in processing thick metal sheets. The tooling features a unique design that combines strength and flexibility. The hardened tool steel used in its construction provides excellent cutting performance, while the precision-ground surfaces ensure smooth operation. The FAB Ultra Type Thick Turret Tooling is designed to work in harmony with modern turret punch press systems, offering enhanced productivity and reduced setup times.
Below is a technical description of the Ultra-Type assemblies from A through E station, using original industry terminology.
1. Ultra-Type A & B Stations (Small Stations)
Station Sizes: * A Station: 1/2" (12.7mm) Max Diameter.
*B Station: 1-1/4" (31.75mm) Max Diameter.
Key Design: These stations utilize a self-contained canister or guide assembly. The punch is often an "insert" or a lightweight body that fits into the driver.
Performance Features:
*Internal Lubrication: Features lubrication ports that deliver oil directly to the punch-to-guide interface, essential for high-speed nibbling.
*Extended Grind Life: The Ultra design typically offers up to 3.0mm (0.118") of additional grind life compared to "original style" tools, achieved through a recessed stripper design and longer punch bodies.
*Tool-Less Stripper Change: A push-button or snap-on mechanism allows for stripper plate replacement without hand tools.
2. Ultra-Type C, D, & E Stations (Large Stations)
Station Sizes:
C Station: 2.0" (50.8mm) Max Diameter.
D Station: 3.5" (88.9mm) Max Diameter.
E Station: 4.5" (114.3mm) Max Diameter.
Key Design:
These feature a fully guided assembly. The stripper plate acts as a precision guide for the punch tip throughout the entire stroke, which is critical for maintaining hole quality in thicker materials or during heavy slitting.
Performance Features:
*Precision Keying: Features multi-track internal and external keying (0°, 90°, and often 45°) to ensure exact orientation for shaped punches.
*Spiral Grease Grooves: The outer diameter of the guide is machined with spiral grooves to trap and distribute lubricant, protecting the turret bores from wear.
*High-Pressure Disc Springs: Instead of standard coil springs, Ultra-Type large stations use heavy-duty disc springs to provide the high stripping force required for thick-gauge plate.
3. Summary of Application Range
A & B: Focused on high-speed precision, often used for small holes, intricate shapes, and rapid-fire nibbling.
C, D, & E: Focused on structural rigidity and large-scale material removal. The "Ultra" design ensures that even at 4.5 inches, the punch does not deflect, preventing "scalloping" or premature edge wear.
Product Operate Guide
1. Press button on guide
2. Rotate punch head to reach correct length
3. Install guide
4. Push stripper into guide
